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Cruising world article aluminum for boats - by michael kasten. the aluminum to build a bare hull costs just under twice as much as the mild steel to build the. Boatbuilding with steel & aluminum include all the details necessary to build the boat in sheet aluminum. the cost of your aluminum hull. Help building a 17' long x 50" bottom flat bottom aluminum boat. that is exactly what i want to build also. a one piece bottom hull. boat design net does not.